| Acceessories... |
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HOT ROD |
Thermocouple Sheaths
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Size and Applications |
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Intriduction |
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The Hot Rod thermocouple sheath range offers a premium thermocouple protection system. Giving excellent service life and good accuracy and response. They are supplied ready for use with a threaded ½” steel tube for rapid attachment to the furnace Pyrometry system. |
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Applications |
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Floating Pyrometer |
This system measures metal temperature towards the top surface regardless of crucible or bath capacity. Short Hot Rod thermocouple sheath are more tolerant to mechanical damage due to their dimensions and are generally immersed to some 100 mm. To achieve accurate measurement, the thermocouple should touch the bottom of the sheath to give food thermal conduction. Hot Rod sheaths have an integral steel tube with a ½” BSP thread for mounting to the furnace pyrometry system. |
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Fixed Pyrometer |
This system is suitable for measuring and controlling a wide range of metal and alloys. Select Hot Rod thermocouple sheaths for their properties of life, accuracy response and temperature capability. These should be of sufficient length to allow 2/3 rd of metal removal before losing contact and accuracy. |
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Features |
Advantages |
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• Ready to use. |
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• Good service life. |
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• Distinctive red glaze. |
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• Reduced fuel consumption |
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• Quick attachment. |
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• Ease of operation |
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• Good thermal shock properties. |
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• Easy to keep clean |
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• Good non wetting properties. |
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• Reduced mechanical damage |
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• Good response times |
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• Lower downtime and costs. |
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• Steel tube for strength and rigidity. |
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| Hot Rod Thermocouple sheaths reference numbers and sizes |
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PATTERN |
DIAMETER (MM) |
HEIGHT (MM) |
THERAD TYPE |
VGI501O67 |
44 |
1067 |
1/2BSP |
VIGI50914 |
44 |
914 |
1/2BSP |
VIGI50850 |
44 |
850 |
1/2BSP |
VIGI50762 |
44 |
762 |
1/2BSP |
VIGI50610 |
44 |
610 |
1/2BSP |
VIGI500457 |
44 |
457 |
1/2BSP |
VIGI50300 |
44 |
300 |
1/2BSP |
VIGI50255 |
44 |
255 |
1/2BSP |
VIGI50203 |
44 |
203 |
1/2BSP |
VIGI50155 |
44 |
155 |
1/2BSP |
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Care and Use |
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Hot Rod thermocouple sheaths are attached using the steel insert, making sure that no part of the insert is exposed to air as this will cause oxidation and possible failure of the steel tube at operating temperatures |
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Care must be taken to ensure that the sheath is preheated prior to immersion in the molten metal bath to minimize thermal shock damage. |
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When loading a solid metal charge, care must be take to minimize mechanical damage, as this will shorten the life of the thermocouple sheath. |
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| Hot Rod thermocouple sheaths should be regularly carefully cleaned of dross and drip to ensure accurate metal temperature measurement and long life. |
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Hot Rod are supplied with a removable plastic netting protection to minimize glaze damage in transit and to ensure that reach the end use in good condition. |
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Floating and Fixed Thermocouple Sheath Mountings |
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All dimensions are subject to normal manufacturing tolerances.
Greaves Morganite Crucible Ltd. Reserve the right to change specifications at any time.
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Accessories for use with GMCL Crucibles |
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| Stands |
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Patterns |
Top 0D
mm
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Bottom 0D
mm
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Height
mm
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Suitable for Patterns |
AC |
BC/BX |
TPC |
XRX 122 |
285 |
230 |
125 |
160,175,180 200,205,225 230,250,255 330,350,365
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q.......... |
175,400 |
| XRX 132/1 |
310 |
250 |
125 |
300,355,375
400,405,410 |
166,167,168
171. |
287,355 |
| XRX 132/1 (s) |
310 |
250 |
125 |
.. |
.... |
740,355,843,
10,12,982,8 |
XRX 202/1 |
360 |
250 |
125 |
500,510,610,
555. |
202,302,401
402. |
387,412 |
| XRX202/1 (s) |
360 |
250 |
125 |
..... |
........... |
412,89 |
XRX 247 |
425 |
425 |
115 |
.....
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247,263,700
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XRX 587 |
425 |
300 |
215 |
.....
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587,650 |
XRX 360/50
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360 |
360 |
50 |
q..... |
.... |
q |
XRX 310/50
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310 |
310 |
50 |
q |
q |
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STAND OF DIFFERENT HEIGHT ALSO CAN BE MADE AVAILABLE ON ORDER.
STAND WATH SIPGOT ALSO AVAILABLE FOR TPC MODEL HAVING RECEESS
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Stand prolong Crucible life, increase thermal efficiency and reduce thermal
Shock by ensuring firm sup[port and even heating of the base of the Crucible.
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Muffle Rings |
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FOR THE PATTERNS ABOVE AC – 160 MUFFLE RINGS ARE AVAILABLE WITH MAXIMUM HEIGHT OF 250 mm
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ORDER TO BE PLACED AS XMX & MODEL, e.g. FOR TPC – 400 CRUCIBLE, ORDER TO BE PLACED AS XMX – T400
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Muffle rigs increase thermal efficiency by providing additional space for the heating charge. |
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| • All dimensions are in mm |
RED DIAMOND "ALPHA" STAND (CYLINDER TYPE) |
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TYPE SIZE |
HEIGHT
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DIAMETER |
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| • These stands are also available in Sigma process. |
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RED DIAMOND "ALPHA" STAND (TAPER TYPE)
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TYPE SIZE |
HEIGHT
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DIAMETER |
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• The above table shows standard heights.
• Stands available with or without inside groove.
• Height can be manufactured as per customer requirement. |
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RED DIAMOND "ALPHA" BRAZING CRUCIBLE |
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DRG
NO |
LENGTH |
WIDTH |
BOTTOM |
HEIGHT
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CAPACITY
LITERS |
RD 207-A |
760 |
320 |
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310 |
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LAUNDER |
345 |
137 |
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72 |
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RED DIAMOND "ALPHA" G.F. CONVERTER SEGMENT |
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DRG
NO |
LENGTH |
HEIGHT
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WALL THICKNESS |
SEGMENT 393 |
658 |
840 |
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SEGMENT 366 |
599 |
760 |
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SEGMENT 328 |
587 |
640 |
50 |
SEGMENT 327 |
564 |
560 |
50 |
SEGMEN TESL |
692 |
840 |
85 |
SEGMENT 420 |
850 |
760 |
70 |
SEGMENT 421 |
658 |
840 |
65 |
SEGMENT 422 |
720 |
830 |
50 |
SEGMENT 428 |
841 |
760 |
70 |
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• Wall thickness as per customer requirement. |
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RED DIAMOND "ALPHA" STOPPER HEAD S TYPE
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NOMINAL
DIA |
PATTERN
NO. |
A |
B |
C |
D |
E |
F |
G |
R |
P |
90 |
S.0 |
90 |
80 |
120 |
68 |
62 |
33.5 |
23.5 |
13 |
12 |
40 |
6 |
105 |
S.1 |
105 |
90 |
120 |
78 |
72 |
38.5 |
28.5 |
13 |
12 |
45 |
6 |
120 |
S.2 |
120 |
110 |
125 |
86 |
72 |
38.5 |
28.5 |
13 |
12 |
55 |
6 |
140 |
S.3 |
140 |
120 |
145 |
86 |
72 |
38.5 |
28.5 |
13 |
12 |
60 |
6 |
155 |
S.4/2 |
155 |
130 |
155 |
97 |
82 |
38.5 |
28.5 |
13 |
12 |
65 |
6 |
170 |
S.5 |
170 |
130 |
170 |
115 |
97 |
38.5 |
28.5 |
13 |
12 |
65 |
6
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RED DIAMOND "ALPHA" STOPPER HEAD RS TYPE
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NOMINAL
DIA |
PATTERN
NO. |
A |
B |
C |
D |
E |
F |
G |
R |
P |
90 |
RS.22 |
89 |
86 |
114 |
57 |
62 |
28 |
21 |
13 |
10 |
43 |
6 |
100 |
RS.23 |
100 |
88 |
130 |
64 |
72 |
38 |
28 |
13 |
10 |
44 |
6 |
115 |
RS.24 |
115 |
102 |
142 |
70 |
72 |
38 |
28 |
12 |
10 |
51 |
6 |
130 |
RS.26 |
130 |
110 |
130 |
72 |
72 |
37 |
28 |
12 |
10 |
55 |
6 |
ROTO-TYPE (90) |
RS.395 |
90 |
84 |
100 |
63 |
82 |
58 |
50 |
12 |
10 |
44 |
4 |
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RED DIAMOND "ALPHA" STOPPER ROD
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TYPE / SIZE |
HEIGHT |
DIAMETER |
HOLE
DIAMETER |
RADIUS
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RDI -059 |
475 |
105 |
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35 |
RDI -078 |
450 |
90 |
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35 |
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RED DIAMOND "ALPHA" REFRACTORY NOZZLE |
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PATTERN
NO.
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BOTTOM DIA
B
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HEIGHT
H
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RADIUS
R |
VARIOUS BORE DIA
C |
NZS -1 |
139 |
99 |
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50 |
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NZ - T |
120 |
140 |
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50 |
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NZ - J |
120 |
140 |
90 |
50 |
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NZ -DRS4 |
120 |
41 |
116 |
45 |
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RED DIAMOND "ALPHA" SAGGERS |
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TYPE / SIZE |
OD |
ID |
H |
RDI-413 |
950 |
850 |
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RDI-417 |
540 |
460 |
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RDI-418 |
600 |
525 |
405 |
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