This simple and convenient apparatus has been specially designed to
meet the requirements of refiners and foundrymen for nitrogen degassing.
Although porosity in castings can be avoided if sufficient care
and skill is used in the melting and casting operations there still
remains a possibility of rejections due to gas. Flushing the molten
metal with nitrogen is a simple and cheap way of ensuring that the
melt is gas free and can be regarded as a complete insurance against
gas porosity. Degassing with nitrogen is a purely physical process. It
has no effect on the composition of the metal, neither does the gas
attack the crucible. Metal losses are not incurred, in fact, as the metal
is de-gassed before casting, it is possible to melt copper alloys under a
charcoal cover so as to reduce metal losses. In the case of aluminium
alloys, a flux cover should be used when degassing.
Another important advantage of using nitrogen is that metallurgical
control of the degassing operation is unnecessary. It is impossible to
“over degas”, in fact, a large excess of nitrogen can be passed
through the melt without causing any harm. The apparatus required is
simple and inexpensive and the cost per tonne of metal processed is extremely low. |