Salamander Plumbago Degassing Tubes
 
INTRODUCTION
 
This simple and convenient apparatus has been specially designed to meet the requirements of refiners and foundrymen for nitrogen degassing. Although porosity in castings can be avoided if sufficient care and skill is used in the melting and casting operations there still remains a possibility of rejections due to gas. Flushing the molten metal with nitrogen is a simple and cheap way of ensuring that the melt is gas free and can be regarded as a complete insurance against gas porosity. Degassing with nitrogen is a purely physical process. It has no effect on the composition of the metal, neither does the gas attack the crucible. Metal losses are not incurred, in fact, as the metal is de-gassed before casting, it is possible to melt copper alloys under a charcoal cover so as to reduce metal losses. In the case of aluminium alloys, a flux cover should be used when degassing. Another important advantage of using nitrogen is that metallurgical control of the degassing operation is unnecessary. It is impossible to “over degas”, in fact, a large excess of nitrogen can be passed through the melt without causing any harm. The apparatus required is simple and inexpensive and the cost per tonne of metal processed is extremely low.
 
Reference Number OD (mm) ID (mm) Length (mm) Thread Comments
VGT394 38 13 457 1.0” BSP  
VGT449 38 13 610 1.0” BSP  
VGT392 51 13 700 1.5” BSP  
VGT461 51 13 914 1.5” BSP  
VGT462 51 13 1220 1.5” BSP  
VGT1000RI 51 13 1000 1.5” BSP POROUS PLUG
VGT1200RI 51 13 1200 1.5” BSP POROUS PLUG
VGCLF440/1000 55 22 1000 FRENCH CLF424 POROUS END
VGCLF545/1000 55 13 1000 1/4 BSP TUBE CLF424 POROUS END
 

METHOD OF OPERATION

Preheat the Plumbago tube until it is warm and dry. Set the regulator on the Nitrogen cylinder to give a pressure of between 0.4 to 0.7 kg/cm2 for Aluminium alloys, and 1.0 to 1.4 kg/cm2 for copper alloys. Open the outlet valve until the gas flow can be felt with the hand at the open end of the Plumbago tube. Insert the tube into the melt and adjust the volume again by means of the outlet valve so as to produce a fairly vigorous rolling action in the metal without any splashing. A rate of about 5 litres per minute will probably be required.
 
DEGASSING TIME
This depends on the thouroughness of degassing required, the amount of gas to be removed and to some extent upon the size of crucible used. A period of about 2.5 minutes is suggested as being normally sufficient for liftout furnaces or small tilters, assuming that the melt is not heavily gassed. For large tilting furnaces 5 – 6 minutes should normally be enough.
 
ADDITIONAL EQUIPMENT REQUIRED
Regulators and gas plug valves etc. should be purchased from B.O.C. or another reputable supplier.